Ultra-TEC ®

Ultra® Precision Tooling System for Thick Turret configured punch presses

Mate's Ultra® Precision Tooling System is a thick turret punching system which increases tool performance and flexibility, offers extended tool life and allows interchangability with existing systems. Some features of the Ultra® system include:

Stazione A (1/2")
Stazione B (1-1/4") Stazione C (2") Stazione D (3-1/2") Stazione E (4-1/2")

Sistema di Utensili Ultra-TEC® Stazione A (1/2")

ULTRA® Precision Tooling System - Designed to enhance any punching operation - Up to 110% extra punch grind life, equals an extra 0.118(3.00). Quick-change strippers. Quick length adjustment. Fully compatible with alternative systems. Internal lubrication within punch guide. External lubrication between guide and turret bore. Hardened guides to reduce turret bore wear. SLUG FREE® dies eliminate slug pulling.

Punch Point Range: 0.030(0.80) to 0.500(12.70)

Punches: high-speed tool steel for exceptional interval between regrinds. 1/4 degree back taper and near polished flanks to reduce friction and eliminate galling. External lubrication grooves to allow fluid flow. Single point turned radii at base of punch point to improve strength. Exceptional dimensional accuracy combined with superior angularity and concentricity result in extended tool life. Available in two styles; Ultra-TEC with lubrication grooves and Ultra-Metric which is compatible with Original Style 1/2"(A) station punches.

Strippers: relieved to allow 0.118(3.00) extra grind life. Recessed to allow collection of lubrication fluid. Quick-change mechanism to allow rapid tool change. Rounded edges to minimise sheet marking. Optional urethane stripper pads to eliminate sheet marking.

SLUG FREE® Dies: Highly wear resistant, chrome air hardened tool steel to balance hardness and toughness. SLUG FREE® die geometry eliminates slug pulling. Uniform clearance radii in die corners to eliminate pip marks. Precision orientation with hardened external pin. Up to 0.118(3.00) grind life. Superior roundness and flatness with exceptional die strength.

Canister Assemblies: Quick length adjustment. Uniform spring pressure. Compatible with popular alternative tool systems. Available in two versions; Ultra-TEC designed to accept the Ultra-TEC standard punch with integral lubrication mechanism and Ultra-Metric which is compatible with Original Style 1/2"(A) station punches.
Universal Guides - Quick-change mechanism. Internal and external lubrication to reduce friction. Hardened and ground to reduce wear. Available in two versions; Shapes – with three internal keyways for use with shaped punches, and Rounds - without internal keyways, for use with round punches only.

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Sistema di Utensili Ultra-TEC® Stazione B (1-1/4")

ULTRA® Precision Tooling System - Designed to enhance any punching operation - Up to 110% extra punch grind life, equals an extra 0.118(3.00). Quick-change strippers. Quick length adjustment. Internal lubrication within punch guide. External lubrication between guide and turret bore. Hardened guides to reduce turret bore wear. SLUG FREE® dies eliminate slug pulling.

Punch Point Range: 0.500(12.70) to 1.250(31.70)

Punches: high-speed tool steel for exceptional interval between regrinds. 1/4 degree back taper and near polished flanks to reduce friction and eliminate galling. Exceptional dimensional accuracy for improved hole quality. External lubrication grooves to allow fluid flow. Single point turned radii at base of punch point to improve strength. Superior angularity and concentricity. Available in three styles; Ultra-TEC with lubrication grooves, Ultra-Metric which are compatible with Original Style 1-1/4"(B) station punches and Inch Style which are have a inch style thread.

Strippers: relieved to allow 0.118(3.00) extra grind life. Recessed to allow collection of lubrication fluid. Quick-change mechanism to allow rapid tool change. Rounded edges to minimise sheet marking. Optional urethane stripper pads to eliminate sheet marking.

SLUG FREE® Dies: Highly wear resistant, chrome air hardened tool steel to balance hardness and toughness. SLUG FREE® die geometry eliminates slug pulling. Uniform clearance radii in die corners to eliminate pip marks. Precision orientation with hardened external pin. Up to 0.118(3.00) grind life. Superior roundness and flatness with exceptional die strength.

Canister Assemblies: Quick length adjustment. Uniform spring pressure. Compatible with popular alternative tool systems. Available in three versions; Ultra-TEC designed to accept the Ultra-TEC standard punch with integral lubrication mechanism, Ultra-Metric which is compatible with Original Style 1-1/4"(B) station punches and Ultra-Inch Style which accepts with Inch Style punches mentioned above.

Universal Guides - Quick-change mechanism. Internal and external lubrication. Hardened to reduce wear. Available in two versions; Shapes – with five internal keyways for use with shaped punches, and Rounds - with one internal keyway for use with round punches only.

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Sistema di Utensili Ultra-TEC® Stazione C (2")

ULTRA® Precision Tooling System - Designed to enhance any punching operation - Up to 110% extra punch grind life, equals an extra 0.078(2.00). Quick change strippers. Quick length adjustment. Internal lubrication within punch guide. External lubrication between guide and turret bore. Hardened guides to reduce turret bore wear. SLUG FREE® dies eliminate slug pulling.

Punch Point Range: 1.250(31.70) to 2.000(50.80)

Punches: high-speed tool steel for exceptional interval between regrinds. 1/4 degree back taper and near polished flanks to reduce friction and eliminate galling. Exceptional dimensional accuracy and tool life. External lubrication grooves to allow fluid flow. Single point turned radii at base of punch point to improve strength. Superior angularity and concentricity. Fully compatible with original style thick turret tooling.

Strippers: relieved to allow extra grind life 0.078(2.00). Recessed to allow collection of lubrication fluid. Quick-change mechanism to allow rapid tool change. Rounded edges to minimise sheet marking. Optional urethane stripper pads to eliminate sheet marking.

SLUG FREE® Dies: Highly wear resistant, chrome air hardened tool steel to balance hardness and toughness. SLUG FREE® die geometry eliminates slug pulling. Uniform clearance radii in die corners to eliminate pip marks. Precision orientation keyway. Up to 0.118(3.00) grind life. Superior roundness and flatness with exceptional die strength.

Punch Guide Assembly – Quick-change stripper release mechanism allows stripper to be removed easily, without tools. Quick length adjustment mechanism on the side of the guide allows the punch length to be adjusted without disassembly. Hardened and ground to reduce turret bore wear. Internal and external lubrication grooves to reduce friction. High performance disk springs to optimize stripping force throughout the service life of the machine.

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Sistema di Utensili Ultra-TEC® Stazione D ( 3-1/2")

ULTRA® Precision Tooling System - Designed to enhance any punching operation - Up to 110% extra punch grind life, equals an extra 0.078(2.00). Quick change strippers. Quick length adjustment. Internal lubrication within punch guide. External lubrication between guide and turret bore. Hardened guides to reduce turret bore wear. SLUG FREE® dies eliminate slug pulling.

Punch Point Range: 0.030(0.80) to 3.500(88.90)

Punches:
high-speed tool steel for exceptional interval between regrinds. 1/4 degree back taper and near polished flanks to reduce friction and eliminate galling. Exceptional dimensional accuracy and tool life. External lubrication grooves to allow fluid flow. Single point turned radii at base of punch point to improve strength. Superior angularity and concentricity. Fully compatible with original style thick turret tooling.

Strippers:
relieved to allow extra grind life 0.078(2.00). Recessed to allow collection of lubrication fluid. Quick-change mechanism to allow rapid tool change. Rounded edges to minimise sheet marking. Optional urethane stripper pads to eliminate sheet marking.

SLUG FREE® Dies:
Highly wear resistant, chrome air hardened tool steel to balance hardness and toughness. SLUG FREE® die geometry eliminates slug pulling. Uniform clearance radii in die corners to eliminate pip marks. Precision orientation keyway. Up to 0.118(3.00) grind life. Superior roundness and flatness with exceptional die strength.

Punch Guide Assembly
– Quick-change stripper release mechanism allows stripper to be removed easily, without tools. Quick length adjustment mechanism on the side of the guide allows the punch length to be adjusted without disassembly. Hardened and ground to reduce turret bore wear. Internal and external lubrication grooves to reduce friction. High performance disk springs to optimize stripping force throughout the service life of the machine.

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Sistema di Utensili Ultra-TEC® Stazione E (4-1/2")

ULTRA® Precision Tooling System - Designed to enhance any punching operation - Up to 110% extra punch grind life, equals an extra 0.078(2.00). Quick change strippers. Quick length adjustment. Internal lubrication within punch guide. External lubrication between guide and turret bore. Hardened guides to reduce turret bore wear. SLUG FREE® dies eliminate slug pulling.

Punch Point Range: 0.030(0.80) to 4.500(114.30)

Punches: high-speed tool steel for exceptional interval between regrinds. 1/4 degree back taper and near polished flanks to reduce friction and eliminate galling. Exceptional dimensional accuracy and tool life. External lubrication grooves to allow fluid flow. Single point turned radii at base of punch point to improve strength. Superior angularity and concentricity. Fully compatible with original style thick turret tooling.

Strippers: relieved to allow extra grind life 0.078(2.00). Recessed to allow collection of lubrication fluid. Quick-change mechanism to allow rapid tool change. Rounded edges to minimise sheet marking. Optional urethane stripper pads to eliminate sheet marking.

SLUG FREE® Dies: Highly wear resistant, chrome air hardened tool steel to balance hardness and toughness. SLUG FREE® die geometry eliminates slug pulling. Uniform clearance radii in die corners to eliminate pip marks. Precision orientation keyway. Up to 0.118(3.00) grind life. Superior roundness and flatness with exceptional die strength.

Punch Guide Assembly – Quick-change stripper release mechanism allows stripper to be removed easily, without tools. Quick length adjustment mechanism on the side of the guide allows the punch length to be adjusted without disassembly. Hardened and ground to reduce turret bore wear. Internal and external lubrication grooves to reduce friction. High performance disk springs to optimize stripping force throughout the service life of the machine.

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Via Morenghi, 6 I 29121 PIACENZA I tel. 0523 1722859 I Fax 0523 1722901 I commerciale@tesipc.com

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